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Total Productive Maintenance and Equipment Reliability

Unplanned breakdowns cost more than the repair. Grid instability and hard starts after load shedding have shortened equipment life across South African industry, and this programme responds with autonomous and planned maintenance, effectiveness measurement, spares strategy and a plan built around actual failure data.

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What you will be able to do

  • Measure overall equipment effectiveness correctly and diagnose which of the six losses dominates.
  • Set up autonomous maintenance routines that operators will realistically complete each shift.
  • Build a planned maintenance schedule from failure history rather than from supplier defaults.
  • Assess how power interruptions and restarts damage motors, drives and control equipment.
  • Determine critical spares holdings using failure rates, lead times and downtime cost.
  • Track maintenance performance with a small set of indicators that drive decisions.

Course outline

  1. 01The six big losses and effectiveness measurement
  2. 02Autonomous maintenance and operator ownership
  3. 03Planned maintenance from failure history
  4. 04Condition monitoring techniques and when they pay
  5. 05Power quality, restarts and equipment damage
  6. 06Critical spares and stores strategy
  7. 07Maintenance planning, scheduling and work control
  8. 08Reliability indicators and improvement review

Who should attend

Maintenance managers, reliability engineers, maintenance planners, artisans, foremen and production managers in manufacturing, mining, food processing and utilities.

Dates, venues and fees

DatesVenueDaysFeeCalendarRegister
28 Sep to 2 Oct 2026Lusaka5US$1,800Closed
5 to 9 Oct 2026Harare5US$1,800Register
12 to 16 Oct 2026Accra5US$1,800Register
19 to 23 Oct 2026Lagos5US$1,800Register
26 to 30 Oct 2026Dubai5US$1,800Register
2 to 6 Nov 2026Johannesburg5R18,000Register
9 to 13 Nov 2026Cape Town5R18,000Register
16 to 20 Nov 2026Durban5R18,000Register
23 to 27 Nov 2026Pretoria5R18,000Register
30 Nov to 4 Dec 2026Nairobi5US$1,800Register
7 to 11 Dec 2026Dar es Salaam5US$1,800Register

Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.

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