Single Minute Exchange of Die and Rapid Changeover
Long changeover times force African factories into large batches, high inventory, and slow response to customer orders. Single Minute Exchange of Die is a proven method for cutting setup times dramatically without buying new equipment. This course teaches teams to analyse a changeover, separate internal from external tasks, and redesign the setup so smaller, more flexible production runs become affordable.
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Explain how changeover time affects batch size, inventory, and flexibility.
Record and analyse a current changeover step by step.
Separate internal setup tasks from external ones.
Convert internal tasks to external tasks wherever possible.
Streamline remaining tasks using standard tools and fixtures.
Sustain reduced changeover times through standard work and training.
Course outline
01The Cost of Long Changeovers
02Filming and Analysing a Setup
03Separating Internal and External Work
04Converting Internal Work to External
05Streamlining and Standardising Tasks
06Quick Clamping, Fixtures, and Presetting
07Sustaining Gains with Standard Work
Who should attend
This course is designed for production supervisors, maintenance technicians, industrial engineers, and improvement teams working in batch or job shop manufacturing.
Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.
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