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Layered Process Audits and Shop Floor Assurance

Quality problems often trace back to standards that quietly stop being followed on the floor. Layered process audits are short, frequent checks carried out at several levels of management to confirm that critical process steps are done correctly every day. This course teaches African organisations to design layered audits, engage leaders in the routine, and use the findings to hold gains and prevent defects.

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What you will be able to do

  • Explain how layered audits differ from system audits.
  • Identify the critical process steps most worth checking.
  • Design short audit checklists focused on high risk points.
  • Set audit frequency and layers across management levels.
  • Engage supervisors and managers in performing audits.
  • Use audit findings to correct drift and sustain standards.

Course outline

  1. 01The Purpose of Layered Process Audits
  2. 02Selecting Critical Process Steps
  3. 03Designing Focused Checklists
  4. 04Setting Frequency and Layers
  5. 05Engaging Leaders in Auditing
  6. 06Recording and Escalating Findings
  7. 07Closing Actions and Sustaining Standards

Who should attend

This course suits quality managers, production leaders, supervisors, and improvement staff seeking to sustain standards and prevent recurring defects on the floor.

Dates, venues and fees

DatesVenueDaysFeeCalendarRegister
7 to 8 Oct 2026Johannesburg2R10,000Register
8 to 9 Oct 2026Cape Town2R10,000Register
12 to 13 Oct 2026Durban2R10,000Register
13 to 14 Oct 2026Pretoria2R10,000Register
14 to 15 Oct 2026Windhoek2US$1,100Register
15 to 16 Oct 2026Gaborone2US$1,100Register
19 to 20 Oct 2026Maseru2US$1,100Register
20 to 21 Oct 2026Mbabane2US$1,100Register
21 to 22 Oct 2026Lusaka2US$1,100Register
22 to 23 Oct 2026Harare2US$1,100Register
26 to 27 Oct 2026Lilongwe2US$1,100Register
27 to 28 Oct 2026Blantyre2US$1,100Register
28 to 29 Oct 2026Mozambique2US$1,100Register
29 to 30 Oct 2026Nairobi2US$1,100Register
2 to 3 Nov 2026Dar es Salaam2US$1,100Register
3 to 4 Nov 2026Kigali2US$1,100Register
4 to 5 Nov 2026Kampala2US$1,100Register
5 to 6 Nov 2026Accra2US$1,100Register
9 to 10 Nov 2026Lagos2US$1,100Register
10 to 11 Nov 2026Cairo2US$1,100Register
11 to 12 Nov 2026Mauritius2US$1,100Register
12 to 13 Nov 2026Dubai2US$1,100Register
16 to 17 Nov 2026Online2US$900Register

Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.

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