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Design of Experiments for Process Optimisation

Production and process teams across South African industry often tune settings by trial and error, changing one factor at a time and never finding the best combination. This course introduces practical design of experiments so teams can test several factors at once, find the settings that give the best yield and quality, and prove the result with data. The methods are taught with worked factory examples rather than heavy theory.

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What you will be able to do

  • Explain why one factor at a time testing wastes time and hides interactions.
  • Plan a factorial experiment that tests several process factors together.
  • Run a structured trial on a real process while controlling for noise.
  • Analyse experiment results to find the settings that optimise yield and quality.
  • Interpret interaction effects between process factors.
  • Translate experiment findings into standard operating settings for production.

Course outline

  1. 01Limits of Trial and Error Tuning
  2. 02Factors, Levels and Responses
  3. 03Full and Fractional Factorial Designs
  4. 04Planning a Trial and Controlling Noise
  5. 05Analysing Main Effects and Interactions
  6. 06Finding Optimum Process Settings
  7. 07Confirming Results and Setting Standards

Who should attend

This course is aimed at process engineers, production technologists, laboratory technicians, and continuous improvement practitioners who want to optimise process settings scientifically.

Dates, venues and fees

DatesVenueDaysFeeCalendarRegister
28 to 30 Sep 2026Pretoria3R13,000Closed
29 Sep to 1 Oct 2026Windhoek3US$1,500Register
30 Sep to 2 Oct 2026Gaborone3US$1,500Register
5 to 7 Oct 2026Maseru3US$1,500Register
6 to 8 Oct 2026Mbabane3US$1,500Register
7 to 9 Oct 2026Lusaka3US$1,500Register
12 to 14 Oct 2026Harare3US$1,500Register
13 to 15 Oct 2026Lilongwe3US$1,500Register
14 to 16 Oct 2026Blantyre3US$1,500Register
19 to 21 Oct 2026Mozambique3US$1,500Register
20 to 22 Oct 2026Nairobi3US$1,500Register
21 to 23 Oct 2026Dar es Salaam3US$1,500Register
26 to 28 Oct 2026Kigali3US$1,500Register
27 to 29 Oct 2026Kampala3US$1,500Register
28 to 30 Oct 2026Accra3US$1,500Register
2 to 4 Nov 2026Lagos3US$1,500Register
3 to 5 Nov 2026Cairo3US$1,500Register
4 to 6 Nov 2026Mauritius3US$1,500Register
9 to 11 Nov 2026Dubai3US$1,500Register
10 to 12 Nov 2026Online3US$900Register
7 to 9 Dec 2026Johannesburg3R13,000Register
8 to 10 Dec 2026Cape Town3R13,000Register
9 to 11 Dec 2026Durban3R13,000Register

Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.

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