Skip to content

Root Cause Failure Analysis for Plant Machinery

When a critical machine fails repeatedly, replacing the broken part rarely solves the underlying problem, and the failure simply returns weeks later. This programme teaches maintenance teams to investigate machinery failures systematically, gathering evidence at the failed component and tracing the chain of causes back to a fixable root. The structured methods help South African plants break the cycle of repeat failures and defend improvement decisions with evidence.

Ready to book? Secure your place on this programme.

Register for this course

What you will be able to do

  • Explain why component replacement alone fails to prevent repeat failures.
  • Preserve and gather physical evidence from failed machinery components.
  • Read wear, fracture and damage patterns to understand how a part failed.
  • Apply structured techniques to trace failures to their root causes.
  • Distinguish physical, human and system causes of machinery failure.
  • Recommend corrective actions that prevent recurrence and track their effect.

Course outline

  1. 01Repeat failures and the cost of quick fixes
  2. 02Preserving and gathering failure evidence
  3. 03Reading wear, fracture and damage patterns
  4. 04Structured root cause analysis techniques
  5. 05Physical, human and system causes
  6. 06Developing and prioritising corrective actions
  7. 07Tracking corrective action effectiveness

Who should attend

Reliability engineers, maintenance engineers, technicians and supervisors who investigate recurring equipment failures and drive defect elimination on plant machinery.

Dates, venues and fees

DatesVenueDaysFeeCalendarRegister
28 to 30 Sep 2026Mozambique3US$1,500Closed
29 Sep to 1 Oct 2026Nairobi3US$1,500Register
30 Sep to 2 Oct 2026Dar es Salaam3US$1,500Register
5 to 7 Oct 2026Kigali3US$1,500Register
6 to 8 Oct 2026Kampala3US$1,500Register
7 to 9 Oct 2026Accra3US$1,500Register
12 to 14 Oct 2026Lagos3US$1,500Register
13 to 15 Oct 2026Cairo3US$1,500Register
14 to 16 Oct 2026Mauritius3US$1,500Register
19 to 21 Oct 2026Dubai3US$1,500Register
20 to 22 Oct 2026Online3US$900Register
16 to 18 Nov 2026Johannesburg3R13,000Register
17 to 19 Nov 2026Cape Town3R13,000Register
18 to 20 Nov 2026Durban3R13,000Register
23 to 25 Nov 2026Pretoria3R13,000Register
24 to 26 Nov 2026Windhoek3US$1,500Register
25 to 27 Nov 2026Gaborone3US$1,500Register
30 Nov to 2 Dec 2026Maseru3US$1,500Register
1 to 3 Dec 2026Mbabane3US$1,500Register
2 to 4 Dec 2026Lusaka3US$1,500Register
7 to 9 Dec 2026Harare3US$1,500Register
8 to 10 Dec 2026Lilongwe3US$1,500Register
9 to 11 Dec 2026Blantyre3US$1,500Register

Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.

Related courses in Maintenance and Engineering

Maintenance and Engineering

Maintenance Planning and Scheduling

Good planning is what separates a maintenance department that controls its workload from one that lives in permanent reaction.

Next session
5 to 9 Oct 2026
Venue
Johannesburg
5 day programme
FromR18,000
Maintenance and EngineeringNew

Shutdown, Turnaround and Outage Management

A shutdown that overruns costs production, credibility and budget, usually in that order.

Next session
29 Sep to 1 Oct 2026
Venue
Mauritius
3 day programme
FromR13,000
See all Maintenance and Engineering courses